{"product_id":"reliability-technology-isbn-9780470749661","title":"Reliability Technology","description":"\u003cb\u003eA unique book that describes the practical processes necessary to achieve failure free equipment performance, for quality and reliability engineers, design, manufacturing process and environmental test engineers.\u003c\/b\u003e  \u003cp\u003eThis book studies the essential requirements for successful product life cycle management. It identifies key contributors to failure in product life cycle management and particular emphasis is placed upon the importance of thorough Manufacturing Process Capability reviews for both in-house and outsourced manufacturing strategies. The readers? attention is also drawn to the many hazards to which a new product is exposed from the commencement of manufacture through to end of life disposal.\u003c\/p\u003e \u003cul\u003e \u003cli\u003eRevolutionary in focus, as it describes how to achieve failure free performance rather than how to predict an acceptable performance failure rate (reliability technology rather than reliability engineering)\u003c\/li\u003e \u003cli\u003eAuthor has over 40 years experience in the field, and the text is based on classroom tested notes from the reliability technology course he taught at Massachusetts Institute of Technology (MIT), USA \u003c\/li\u003e \u003cli\u003eContains graphical interpretations of mathematical models together with diagrams, tables of physical constants, case studies and unique worked examples \u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003eForeword by \u003ci\u003eMichael Pecht\u003c\/i\u003e ix\u003c\/p\u003e \u003cp\u003eSeries Editor’s Preface xi\u003c\/p\u003e \u003cp\u003ePreface xiii\u003c\/p\u003e \u003cp\u003eAbout the Author xvii\u003c\/p\u003e \u003cp\u003eAcknowledgements xix\u003c\/p\u003e \u003cp\u003e\u003cb\u003e1 The Origins and Evolution of Quality and Reliability 1\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e1.1 Sixty Years of Evolving Electronic Equipment Technology 1\u003c\/p\u003e \u003cp\u003e1.2 Manufacturing Processes – From Manual Skills to Automation 3\u003c\/p\u003e \u003cp\u003e1.3 Soldering Systems 4\u003c\/p\u003e \u003cp\u003e1.4 Component Placement Machines 5\u003c\/p\u003e \u003cp\u003e1.5 Automatic Test Equipment 5\u003c\/p\u003e \u003cp\u003e1.6 Lean Manufacturing 5\u003c\/p\u003e \u003cp\u003e1.7 Outsourcing 9\u003c\/p\u003e \u003cp\u003e1.8 Electronic System Reliability – Folklore versus Reality 9\u003c\/p\u003e \u003cp\u003e1.9 The ‘Bathtub’ Curve 11\u003c\/p\u003e \u003cp\u003e1.10 The Truth about Arrhenius 13\u003c\/p\u003e \u003cp\u003e1.11 The Demise of MIL-HDBK- 217 15\u003c\/p\u003e \u003cp\u003e1.12 The Benefits of Commercial Off-The-Shelf (COTS) Products 18\u003c\/p\u003e \u003cp\u003e1.13 The MoD SMART Procurement Initiative 20\u003c\/p\u003e \u003cp\u003e1.14 Why do Items Fail? 21\u003c\/p\u003e \u003cp\u003e1.15 The Importance of Understanding Physics of Failure (PoF) 23\u003c\/p\u003e \u003cp\u003eSummary and Questions 23\u003c\/p\u003e \u003cp\u003eReferences 25\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2 Product Lifecycle Management 27\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e2.1 Overview 27\u003c\/p\u003e \u003cp\u003e2.2 Project Management 29\u003c\/p\u003e \u003cp\u003e2.3 Project Initiation 31\u003c\/p\u003e \u003cp\u003e2.4 Project Planning 33\u003c\/p\u003e \u003cp\u003e2.5 Project Execution 38\u003c\/p\u003e \u003cp\u003e2.6 Project Closure 41\u003c\/p\u003e \u003cp\u003e2.7 A Process Capability Maturity Model 42\u003c\/p\u003e \u003cp\u003e2.8 When and How to Define The Distribution Strategy 47\u003c\/p\u003e \u003cp\u003e2.9 Transfer of Design to Manufacturing – The High-Risk Phase 48\u003c\/p\u003e \u003cp\u003e2.10 Outsourcing – Understanding and Minimising the Risks 49\u003c\/p\u003e \u003cp\u003e2.11 How Product Reliability is Increasingly Threatened in the Twenty-First Century 50\u003c\/p\u003e \u003cp\u003eSummary and Questions 51\u003c\/p\u003e \u003cp\u003eReferences 52\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3 The Physics of Failure 53\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e3.1 Overview 53\u003c\/p\u003e \u003cp\u003e3.2 Background 54\u003c\/p\u003e \u003cp\u003e3.3 Potential Failure Mechanisms in Materials and Components 56\u003c\/p\u003e \u003cp\u003e3.4 Techniques for Failure Analysis of Components and Assemblies 71\u003c\/p\u003e \u003cp\u003e3.5 Transition from Tin-Lead to Lead-Free Soldering 75\u003c\/p\u003e \u003cp\u003e3.6 High-Temperature Electronics and Extreme-Temperature Electronics 77\u003c\/p\u003e \u003cp\u003e3.7 Some Illustrations of Failure Mechanisms 79\u003c\/p\u003e \u003cp\u003eSummary and Questions 86\u003c\/p\u003e \u003cp\u003eReferences 87\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4 Heat Transfer – Theory and Practice 89\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e4.1 Overview 89\u003c\/p\u003e \u003cp\u003e4.2 Conduction 90\u003c\/p\u003e \u003cp\u003e4.3 Convection 96\u003c\/p\u003e \u003cp\u003e4.4 Radiation 100\u003c\/p\u003e \u003cp\u003e4.5 Thermal Management 106\u003c\/p\u003e \u003cp\u003e4.6 Principles of Temperature Measurement 106\u003c\/p\u003e \u003cp\u003e4.7 Temperature Cycling and Thermal Shock 110\u003c\/p\u003e \u003cp\u003eSummary and Questions 111\u003c\/p\u003e \u003cp\u003eReferences 112\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5 Shock and Vibration – Theory and Practice 113\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e5.1 Overview 113\u003c\/p\u003e \u003cp\u003e5.2 Sources of Shock Pulses in the Real Environment 114\u003c\/p\u003e \u003cp\u003e5.3 Response of Electronic Equipment to Shock Pulses 115\u003c\/p\u003e \u003cp\u003e5.4 Shock Testing 116\u003c\/p\u003e \u003cp\u003e5.5 Product Shock Fragility 120\u003c\/p\u003e \u003cp\u003e5.6 Shock and Vibration Isolation Techniques 126\u003c\/p\u003e \u003cp\u003e5.7 Sources of Vibration in the Real Environment 133\u003c\/p\u003e \u003cp\u003e5.8 Response of Electronic Equipment to Vibration 134\u003c\/p\u003e \u003cp\u003e5.9 Vibration Testing 134\u003c\/p\u003e \u003cp\u003e5.10 Vibration-Test Fixtures 139\u003c\/p\u003e \u003cp\u003eSummary and Questions 145\u003c\/p\u003e \u003cp\u003eReferences 147\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6 Achieving Environmental-Test Realism 149\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e6.1 Overview 149\u003c\/p\u003e \u003cp\u003e6.2 Environmental-Testing Objectives 150\u003c\/p\u003e \u003cp\u003e6.3 Environmental-Test Specifications and Standards 152\u003c\/p\u003e \u003cp\u003e6.4 Quality Standards 157\u003c\/p\u003e \u003cp\u003e6.5 The Role of the Test Technician 158\u003c\/p\u003e \u003cp\u003e6.6 Mechanical Testing 159\u003c\/p\u003e \u003cp\u003e6.7 Climatic Testing 164\u003c\/p\u003e \u003cp\u003e6.8 Chemical and Biological Testing 168\u003c\/p\u003e \u003cp\u003e6.9 Combined Environment Testing 169\u003c\/p\u003e \u003cp\u003e6.10 Electromagnetic Compatibility 175\u003c\/p\u003e \u003cp\u003e6.11 Avoiding Misinterpretation of Test Standards and Specifications 179\u003c\/p\u003e \u003cp\u003eSummary and Questions 181\u003c\/p\u003e \u003cp\u003eReferences 183\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7 Essential Reliability Technology Disciplines in Design 185\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e7.1 Overview 185\u003c\/p\u003e \u003cp\u003e7.2 Robust Design and Quality Loss Function 186\u003c\/p\u003e \u003cp\u003e7.3 Six Sigma Quality 192\u003c\/p\u003e \u003cp\u003e7.4 Concept, Parameter and Tolerance Design 195\u003c\/p\u003e \u003cp\u003e7.5 Understanding Product Whole Lifecycle Environment 199\u003c\/p\u003e \u003cp\u003e7.6 Defining User Requirement for Failure-Free Operation 203\u003c\/p\u003e \u003cp\u003e7.7 Component Anatomy, Materials and Mechanical Architecture 205\u003c\/p\u003e \u003cp\u003e7.8 Design for Testability 206\u003c\/p\u003e \u003cp\u003e7.9 Design for Manufacturability 211\u003c\/p\u003e \u003cp\u003e7.10 Define Product Distribution Strategy 213\u003c\/p\u003e \u003cp\u003eSummary and Questions 215\u003c\/p\u003e \u003cp\u003eReferences 216\u003c\/p\u003e \u003cp\u003e\u003cb\u003e8 Essential Reliability Technology Disciplines in Development 217\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e8.1 Overview 217\u003c\/p\u003e \u003cp\u003e8.2 Understanding and Achieving Test Realism 218\u003c\/p\u003e \u003cp\u003e8.3 Qualification Testing 219\u003c\/p\u003e \u003cp\u003e8.4 Stress Margin Analysis and Functional Performance Stability 219\u003c\/p\u003e \u003cp\u003e8.5 Premature Failure Stimulation 229\u003c\/p\u003e \u003cp\u003e8.6 Accelerated Ageing vs. Accelerated Life Testing 229\u003c\/p\u003e \u003cp\u003e8.7 Design and Proving of Distribution Packaging 232\u003c\/p\u003e \u003cp\u003eSummary and Questions 247\u003c\/p\u003e \u003cp\u003eReferences 248\u003c\/p\u003e \u003cp\u003e\u003cb\u003e9 Essential Reliability Technology Disciplines in Manufacturing 251\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e9.1 Overview 251\u003c\/p\u003e \u003cp\u003e9.2 Manufacturing Planning 252\u003c\/p\u003e \u003cp\u003e9.3 Manufacturing Process Capability 253\u003c\/p\u003e \u003cp\u003e9.4 Manufacturing Process Management and Control 257\u003c\/p\u003e \u003cp\u003e9.5 Non-invasive Inspection Techniques 267\u003c\/p\u003e \u003cp\u003e9.6 Manufacturing Handling Procedures 269\u003c\/p\u003e \u003cp\u003e9.7 Lead-Free Soldering – A True Perspective 279\u003c\/p\u003e \u003cp\u003e9.8 Conformal Coating 281\u003c\/p\u003e \u003cp\u003e9.9 Production Reliability Acceptance Testing 287\u003c\/p\u003e \u003cp\u003eSummary and Questions 288\u003c\/p\u003e \u003cp\u003eReferences 289\u003c\/p\u003e \u003cp\u003e\u003cb\u003e10 Environmental-Stress Screening 291\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e10.1 Overview 291\u003c\/p\u003e \u003cp\u003e10.2 The Origins of ESS 291\u003c\/p\u003e \u003cp\u003e10.3 Thermal-Stress Screening 294\u003c\/p\u003e \u003cp\u003e10.4 Developing a Thermal-Stress Screen 313\u003c\/p\u003e \u003cp\u003e10.5 Vibration-Stress Screening 315\u003c\/p\u003e \u003cp\u003e10.6 Developing a Vibration-Stress Screen 317\u003c\/p\u003e \u003cp\u003e10.7 Combined Environment-Stress Screening 326\u003c\/p\u003e \u003cp\u003e10.8 Other Stress Screening Methodologies 327\u003c\/p\u003e \u003cp\u003e10.9 Estimating Product Life Consumed by Stress Screening 328\u003c\/p\u003e \u003cp\u003e10.10 An Environmental-Stress Screening Case Study 329\u003c\/p\u003e \u003cp\u003eSummary and Questions 334\u003c\/p\u003e \u003cp\u003eReferences 335\u003c\/p\u003e \u003cp\u003e\u003cb\u003e11 Some Worked Examples 337\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e11.1 Overview 337\u003c\/p\u003e \u003cp\u003e11.2 Thermal Expansion Stresses Generated within a PTH Due to Temperature Cycling 340\u003c\/p\u003e \u003cp\u003e11.3 Shear Tear-Out Stresses in Through-Hole Solder Joints 342\u003c\/p\u003e \u003cp\u003e11.4 Axial Forces on a Through-Hole Component Lead Wire 346\u003c\/p\u003e \u003cp\u003e11.5 SMC QFP – Solder-Joint Shear Stresses 348\u003c\/p\u003e \u003cp\u003e11.6 Frequency and Peak Half-Amplitude Displacement Calculations 357\u003c\/p\u003e \u003cp\u003e11.7 Random Vibration – Converting G\u003csup\u003e2\u003c\/sup\u003e\/Hz to G\u003csub\u003eRMS\u003c\/sub\u003e 358\u003c\/p\u003e \u003cp\u003e11.8 Accelerated Ageing – Temperature Cycling and Vibration 360\u003c\/p\u003e \u003cp\u003e11.9 Stress Screening – Production Vibration Fixture Design 363\u003c\/p\u003e \u003cp\u003eReferences 365\u003c\/p\u003e \u003cp\u003eAppendix 1: Physical Properties of Materials 367\u003c\/p\u003e \u003cp\u003eAppendix 2: Unit Conversion Tables 377\u003c\/p\u003e \u003cp\u003eIndex 383\u003c\/p\u003e  \u003cp\u003e\u003cstrong\u003eMr. Norman Pascoe, MIT Consultant (retired), UK\u003c\/strong\u003e\u003cbr\u003eThe author has worked for forty three years in the fields of Environmental Testing , Quality and Reliability and Environmental Stress Screening. Since 1996 he has worked as a Reliability Technology consultant to some leading telecommunications and aerospace industries. Before becoming a consultant Norman served for five years as European Product Assurance adviser to Nortel Networks Limited.\u003cbr\u003eMr Pascoe has presented papers at seminars and conferences in North America, the UK and other European countries. He became a member of the Society of Environmental Engineers in December 1987 and was elected a Fellow of the Society of Environmental Engineers in April 1998.   This text demonstrates how to achieve failure free equipment performance in electronic systems by studying the essential reliability technology disciplines that contribute to failure free product in design, development and manufacturing. It presents detailed accounts of established \"hands-on\" procedures for understanding potential failure mechanisms in materials and components, and identifies the many hazards from new product manufacture through end-of-life disposal.  \u003c\/p\u003e\u003cp\u003eKey features:\u003c\/p\u003e \u003cul\u003e \u003cli\u003e \u003cdiv\u003edescribes how product robustness is proven by non-destructive stress margin analysis\u003c\/div\u003e \u003c\/li\u003e \u003cli\u003e \u003cdiv\u003eclearly delineates between accelerated ageing and accelerated life testing, and exposes the myth that all products must be treated as candidates for simultaneous multi-axis, multi-stress environmental forcing functions\u003c\/div\u003e \u003c\/li\u003e \u003cli\u003e \u003cdiv\u003eprovides details of proven methodologies for the development and implementation of cost effective environmental stress screening programmes covering different levels of product assembly\u003c\/div\u003e \u003c\/li\u003e \u003cli\u003e \u003cdiv\u003esummarises other sources of environmental stress and their effect on product performance, robustness and ageing\u003c\/div\u003e \u003c\/li\u003e \u003cli\u003e \u003cdiv\u003ecovers the physical concepts governing the response of electronic products to steady state temperature extremes, temperature cycling, thermal and mechanical shock, and vibration\u003c\/div\u003e \u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003eWith classroom tested material, this book contains mathematical models so readers may gain a thorough understanding of the mechanisms that contribute to the erosion of hardware, functional robustness and durability. Case studies and unique worked examples examine the physical properties of individual electronic hardware designs.\u003c\/p\u003e \u003cp\u003eThis reference text is for quality and reliability engineers, manufacturing process engineers, environmental test engineers and design engineers in domestic, commercial and military electronics industries. It will also be of interest to advanced electrical and electronic engineering students studying power systems or reliability technology courses, also production, project and procurement managers in telecommunications, automotive and aerospace industries.\u003c\/p\u003e","brand":"Wiley","offers":[{"title":"Default Title","offer_id":47989938684133,"sku":"NP9780470749661","price":119.95,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1842\/7735\/files\/9780470749661.jpg?v=1761785969","url":"https:\/\/k12savings.com\/products\/reliability-technology-isbn-9780470749661","provider":"K12savings","version":"1.0","type":"link"}