{"product_id":"modern-manufacturing-processes-isbn-9781118071922","title":"Modern Manufacturing Processes","description":"\u003cp\u003e\u003cb\u003eProvides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eModern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today.\u003c\/p\u003e \u003cp\u003ePresented in three parts, \u003ci\u003eModern Manufacturing Processes\u003c\/i\u003e starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation.\u003c\/p\u003e \u003cul\u003e \u003cli\u003eOffers a comprehensive overview of advanced materials manufacturing processes \u003c\/li\u003e \u003cli\u003eProvides practice-oriented information to help readers find the right manufacturing methods for the intended applications \u003c\/li\u003e \u003cli\u003eHighly relevant for material scientists and engineers in industry\u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003e\u003ci\u003eModern Manufacturing Processes\u003c\/i\u003e is an ideal book for practitioners and researchers in materials and mechanical engineering. \u003c\/p\u003e \u003cp\u003eForeword xvii\u003c\/p\u003e \u003cp\u003eList of Contributors xix\u003c\/p\u003e \u003cp\u003e\u003cb\u003ePart I Advanced Forming Processes 1\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003e1 Advances in Stamping 3\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eIlyas Kacar and Fahrettin Ozturk\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e1.1 Introduction 3\u003c\/p\u003e \u003cp\u003eReferences 13\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2 Hydroforming 15\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eC Hartl\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e2.1 Introduction 15\u003c\/p\u003e \u003cp\u003e2.2 Fundamentals 16\u003c\/p\u003e \u003cp\u003e2.3 Process Development and Design 33\u003c\/p\u003e \u003cp\u003e2.4 Hydroforming Systems 37\u003c\/p\u003e \u003cp\u003e2.5 Concluding Remarks 39\u003c\/p\u003e \u003cp\u003eReferences 40\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3 Incremental Sheet Forming 47\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eRogelio Perez‐Santiago, Isabel Bagudanch, and Maria Luisa Garcia‐Romeu\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e3.1 Incremental Sheet Forming: General Overview 47\u003c\/p\u003e \u003cp\u003e3.2 ISF Variants 49\u003c\/p\u003e \u003cp\u003e3.3 Process Cycle 51\u003c\/p\u003e \u003cp\u003e3.4 Materials 52\u003c\/p\u003e \u003cp\u003e3.5 Formability in ISF 52\u003c\/p\u003e \u003cp\u003e3.6 ISF Process Parameters 55\u003c\/p\u003e \u003cp\u003e3.7 Accuracy 55\u003c\/p\u003e \u003cp\u003e3.8 Simulation 57\u003c\/p\u003e \u003cp\u003e3.9 Future Trends in ISF 58\u003c\/p\u003e \u003cp\u003e3.10 Case Study 59\u003c\/p\u003e \u003cp\u003e3.11 Concluding Remarks 59\u003c\/p\u003e \u003cp\u003eReferences 60\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4 Powder Forming 65\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eRahmi Unal\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e4.1 Introduction 65\u003c\/p\u003e \u003cp\u003e4.2 Reasons for Using PM Route 67\u003c\/p\u003e \u003cp\u003e4.3 Powder Production 69\u003c\/p\u003e \u003cp\u003e4.4 Consolidation Techniques 73\u003c\/p\u003e \u003cp\u003e4.5 Sintering 79\u003c\/p\u003e \u003cp\u003e4.6 Powder Injection Molding (PIM) 82\u003c\/p\u003e \u003cp\u003e4.7 Summary and Future Work 84\u003c\/p\u003e \u003cp\u003eReferences 85\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5 Injection Molding at Multiscales 89\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eDanyang Zhao, Minjie Wang, and Donggang Yao\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e5.1 Introduction 89\u003c\/p\u003e \u003cp\u003e5.2 Overview of Injection Molding 91\u003c\/p\u003e \u003cp\u003e5.3 Injection Molding of Precision Parts 105\u003c\/p\u003e \u003cp\u003e5.4 Injection Molding of Thin Wall Parts 109\u003c\/p\u003e \u003cp\u003e5.5 Injection Molding of Microstructured Parts 116\u003c\/p\u003e \u003cp\u003e5.6 Injection Molding of Microparts 124\u003c\/p\u003e \u003cp\u003e5.7 Simulation of Injection Molding 127\u003c\/p\u003e \u003cp\u003e5.8 Summary and Outlook 131\u003c\/p\u003e \u003cp\u003eReferences 132\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6 Manufacturing Techniques of Bulk Metallic Glasses 137\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eMustafa Bakkal, Umut Karaguzel, and Ali T. Kuzu\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e6.1 Introduction 137\u003c\/p\u003e \u003cp\u003e6.2 Mechanical Properties and Usage of Bulk Metallic Glasses 139\u003c\/p\u003e \u003cp\u003e6.3 Rapid Quenching Methods 140\u003c\/p\u003e \u003cp\u003e6.4 Water‐Quenching Method 141\u003c\/p\u003e \u003cp\u003e6.5 Arc Melting Drop\/Suction Casting Method 142\u003c\/p\u003e \u003cp\u003e6.6 High‐Pressure Die Casting Method 143\u003c\/p\u003e \u003cp\u003e6.7 Copper Mold Casting Method 144\u003c\/p\u003e \u003cp\u003e6.8 Cap Casting Method 144\u003c\/p\u003e \u003cp\u003e6.9 Centrifugal Casting Method 145\u003c\/p\u003e \u003cp\u003e6.10 Metal Foaming Method 146\u003c\/p\u003e \u003cp\u003e6.11 Concluding Remarks 147\u003c\/p\u003e \u003cp\u003eReferences 147\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7 Micromanufacturing 149\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eOmer N. Cora and Muammer Koc\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e7.1 Introduction 149\u003c\/p\u003e \u003cp\u003e7.2 Classification of Micromanufacturing Processes 150\u003c\/p\u003e \u003cp\u003e7.3 Micromanufacturing Processes 154\u003c\/p\u003e \u003cp\u003eReferences 179\u003c\/p\u003e \u003cp\u003e\u003cb\u003ePart II Thermal and Energy‐assisted Manufacturing Processes 185\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003e8 Warm Stamping 187\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eFahrettin Ozturk , Serkan Toros, and Ilyas Kacar\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e8.1 What is Stamping? 187\u003c\/p\u003e \u003cp\u003e8.2 Benefits and Usage Areas of Warm Stamping 187\u003c\/p\u003e \u003cp\u003e8.3 Warm Stamping and Recent Developments 188\u003c\/p\u003e \u003cp\u003e8.4 Effects of Temperature on Strain Hardening for Warm Stamping 194\u003c\/p\u003e \u003cp\u003e8.5 Interrelation of Temperature and Strain Rate 196\u003c\/p\u003e \u003cp\u003e8.6 Effect of Temperature and Deformation on Elasticity Modulus 198\u003c\/p\u003e \u003cp\u003e8.7 Effect of Temperature on Springback 201\u003c\/p\u003e \u003cp\u003e8.8 Effect of Temperature on Forming Limit Diagrams (FLD) 204\u003c\/p\u003e \u003cp\u003e8.9 Analyze Techniques on Formability at Warm Stamping 205\u003c\/p\u003e \u003cp\u003e8.10 The Effects of Lubrication 215\u003c\/p\u003e \u003cp\u003e8.11 Future Directions 215\u003c\/p\u003e \u003cp\u003eReferences 216\u003c\/p\u003e \u003cp\u003e\u003cb\u003e9 Warm Hydroforming 219\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eMuammer Koc, Omer N. Cora, Huseyin S. Halkacı, and Mevlut Turkoz\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e9.1 Introduction 219\u003c\/p\u003e \u003cp\u003e9.2 Warm Sheet Hydroforming 220\u003c\/p\u003e \u003cp\u003e9.3 Warm Hydromechanical Deep Drawing 230\u003c\/p\u003e \u003cp\u003e9.4 Warm Tube Hydroforming 231\u003c\/p\u003e \u003cp\u003eReferences 237\u003c\/p\u003e \u003cp\u003e\u003cb\u003e10 Hot Stamping 239\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eFahrettin Ozturk , Ilyas Kacar, and Muammer Koc\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e10.1 Introduction 239\u003c\/p\u003e \u003cp\u003e10.2 Process Description and Motivation 240\u003c\/p\u003e \u003cp\u003e10.3 Why Hot Stamping? 241\u003c\/p\u003e \u003cp\u003e10.4 Automotive Parts by Hot Stamping and Potentials 241\u003c\/p\u003e \u003cp\u003e10.5 Advantages and Disadvantages 243\u003c\/p\u003e \u003cp\u003e10.6 Process Description and Methods 245\u003c\/p\u003e \u003cp\u003e10.7 Cooling for Hot Stamping 254\u003c\/p\u003e \u003cp\u003e10.8 Process Control 255\u003c\/p\u003e \u003cp\u003e10.9 Modeling and Analysis 255\u003c\/p\u003e \u003cp\u003e10.10 Design and Optimization in Hot Stamping 256\u003c\/p\u003e \u003cp\u003e10.11 FEA in Hot Stamping 257\u003c\/p\u003e \u003cp\u003e10.12 Research and Development Trends and Needs 258\u003c\/p\u003e \u003cp\u003eReferences 262\u003c\/p\u003e \u003cp\u003e\u003cb\u003e11 High‐Speed Forming (Electromagnetic, Electrohydraulic, and Explosive Forming) 265\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eBrad Kinsey and Yannis Korkolis\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e11.1 Introduction 265\u003c\/p\u003e \u003cp\u003e11.2 Electromagnetic Forming and Magnetic Pulsed Welding 267\u003c\/p\u003e \u003cp\u003e11.3 Electrohydraulic Forming 274\u003c\/p\u003e \u003cp\u003e11.4 Explosive Forming 279\u003c\/p\u003e \u003cp\u003e11.5 Emerging Technologies 282\u003c\/p\u003e \u003cp\u003e11.6 Metrology and Measurements 284\u003c\/p\u003e \u003cp\u003e11.7 Material Characterization 286\u003c\/p\u003e \u003cp\u003e11.8 Modeling of High‐Speed Forming Processes 288\u003c\/p\u003e \u003cp\u003e11.9 Summary and Future Work 291\u003c\/p\u003e \u003cp\u003eReferences 292\u003c\/p\u003e \u003cp\u003e\u003cb\u003ePart III Advanced Material Removal Processes 295\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003e12 High‐Speed Machining 297\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eElisa Vazquez and Guillem Quintana\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e12.1 High‐Speed Machining Overview 297\u003c\/p\u003e \u003cp\u003e12.2 High‐Speed Machining Processes and Capabilities 298\u003c\/p\u003e \u003cp\u003e12.3 Machine Tools for High‐Speed Machining 298\u003c\/p\u003e \u003cp\u003e12.4 Tools for High‐Speed Machining 300\u003c\/p\u003e \u003cp\u003e12.5 High‐Speed Machining Applications and Future Trends 305\u003c\/p\u003e \u003cp\u003eReferences 306\u003c\/p\u003e \u003cp\u003e\u003cb\u003e13 Hard Machining 309\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eDurul Ulutan and Tuğrul Ozel\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e13.1 Introduction 309\u003c\/p\u003e \u003cp\u003e13.2 Mechanics of Hard Machining 312\u003c\/p\u003e \u003cp\u003e13.3 Cutting Tools 313\u003c\/p\u003e \u003cp\u003e13.4 Surface Quality and Integrity 316\u003c\/p\u003e \u003cp\u003e13.5 Summary and Conclusions 320\u003c\/p\u003e \u003cp\u003eReferences 320\u003c\/p\u003e \u003cp\u003e\u003cb\u003e14 Advances in Material Modeling for Manufacturing Analysis and Simulation (Deformation and Cutting Processes) 323\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eElisabetta Ceretti, Claudio Giardini, and Antonio Fiorentino\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e14.1 Introduction on Material Characterization and Modeling 323\u003c\/p\u003e \u003cp\u003e14.2 Material Models and Applications 324\u003c\/p\u003e \u003cp\u003e14.3 Failure Models 327\u003c\/p\u003e \u003cp\u003e14.4 Modeling of Contact, Friction, and Wear 331\u003c\/p\u003e \u003cp\u003eReferences 347\u003c\/p\u003e \u003cp\u003e\u003cb\u003e15 Advanced Grinding 351\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eTaghi Tawakoli and Amir Daneshi\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e15.1 Introduction 351\u003c\/p\u003e \u003cp\u003e15.2 Grinding Wheels 351\u003c\/p\u003e \u003cp\u003e15.3 Bond Materials 353\u003c\/p\u003e \u003cp\u003e15.4 Grinding Wheel Conditioning 354\u003c\/p\u003e \u003cp\u003e15.5 Grinding Force and Energy 363\u003c\/p\u003e \u003cp\u003e15.6 Thermal Damages in Grinding 363\u003c\/p\u003e \u003cp\u003e15.7 Environmentally Friendly Grinding 364\u003c\/p\u003e \u003cp\u003e15.8 High‐efficiency Deep Grinding (HEDG) 367\u003c\/p\u003e \u003cp\u003e15.9 Ultrasonic‐Assisted Grinding (UAG) 367\u003c\/p\u003e \u003cp\u003e15.10 Ultrasonic‐Assisted Dressing 371\u003c\/p\u003e \u003cp\u003eReferences 373\u003c\/p\u003e \u003cp\u003e\u003cb\u003e16 Electro‐Discharge Machining (EDM) 377\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eMuhammad P. Jahan\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e16.1 Introduction 377\u003c\/p\u003e \u003cp\u003e16.2 Principle of the EDM Process 378\u003c\/p\u003e \u003cp\u003e16.3 EDM System Components 379\u003c\/p\u003e \u003cp\u003e16.4 Analysis of the Pulses Used in the EDM Process 383\u003c\/p\u003e \u003cp\u003e16.5 Brief Overview of the EDM Parameters 384\u003c\/p\u003e \u003cp\u003e16.6 EDM Variants: Working Principles and Application Examples 385\u003c\/p\u003e \u003cp\u003e16.7 Examples of Research Advances in EDM and Micro‐EDM 393\u003c\/p\u003e \u003cp\u003e16.8 Research Focus Toward Micro‐ and Nano‐EDM 402\u003c\/p\u003e \u003cp\u003e16.9 Summary 403\u003c\/p\u003e \u003cp\u003eReferences 404\u003c\/p\u003e \u003cp\u003e\u003cb\u003e17 MicroMilling Operations 411\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eSimon S. Park, Martin B.G. Jun, and Gerardo Garcia\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e17.1 Introduction 411\u003c\/p\u003e \u003cp\u003e17.2 Machine Tools for Micromilling 413\u003c\/p\u003e \u003cp\u003e17.3 Micromilling Forces 420\u003c\/p\u003e \u003cp\u003e17.4 Tool Tip Dynamics 427\u003c\/p\u003e \u003cp\u003e17.5 Summary 430\u003c\/p\u003e \u003cp\u003eReferences 431\u003c\/p\u003e \u003cp\u003e\u003cb\u003e18 Laser Machining 427\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eDani Teixidor, Ines Ferrer, Luis Criales, and Tuğrul Ozel\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e18.1 Introduction 435\u003c\/p\u003e \u003cp\u003e18.2 Laser–Material Interaction 437\u003c\/p\u003e \u003cp\u003e18.3 Laser Processing of Materials 438\u003c\/p\u003e \u003cp\u003e18.4 Laser‐Processing Parameters 442\u003c\/p\u003e \u003cp\u003e18.5 Laser Drilling 445\u003c\/p\u003e \u003cp\u003e18.6 Laser Cutting 448\u003c\/p\u003e \u003cp\u003e18.7 Laser Milling 450\u003c\/p\u003e \u003cp\u003e18.8 Concluding Remarks 452\u003c\/p\u003e \u003cp\u003eReferences 453\u003c\/p\u003e \u003cp\u003e\u003cb\u003e19 Laser‐assisted Machining Operations 459\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eEneko Ukar, Ivan Tabernero, Silvia Martinez, Aitzol Lamikiz, and Asier Fernandez\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e19.1 Introduction 459\u003c\/p\u003e \u003cp\u003e19.2 Heat‐assisted Processes 460\u003c\/p\u003e \u003cp\u003e19.3 Analysis of LAM Processes 470\u003c\/p\u003e \u003cp\u003e19.4 Laser‐assisted Applications 474\u003c\/p\u003e \u003cp\u003e19.5 Conclusions 477\u003c\/p\u003e \u003cp\u003eReferences 478\u003c\/p\u003e \u003cp\u003e\u003cb\u003e20 Selective Laser Sintering 481\u003cbr\u003e \u003c\/b\u003e\u003ci\u003eJordi Delgado, Lidia Sereno, Karla Monroy, and Joaquim Ciurana\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e20.1 General Overview 481\u003c\/p\u003e \u003cp\u003e20.2 Mechanisms 483\u003c\/p\u003e \u003cp\u003e20.3 Process Parameters 486\u003c\/p\u003e \u003cp\u003e20.4 Materials 490\u003c\/p\u003e \u003cp\u003e20.5 Capabilities and Limitations 494\u003c\/p\u003e \u003cp\u003eReferences 496\u003c\/p\u003e \u003cp\u003eIndex 501\u003c\/p\u003e \u003cp\u003e\u003cb\u003eMUAMMER KOÇ\u003c\/b\u003e\u003cb\u003e, P\u003csmall\u003eH\u003c\/small\u003eD,\u003c\/b\u003e is Professor and Program Coordinator of Sustainable Development Division at College of Science and Engineering, Hamid bin Khalifa University, Qatar. His research interests include nano\/micro-scale engineered surfaces, manufacturing system modeling, lightweight materials, product design and development, sustainable energy, and social and organizational efficiency.\u003c\/p\u003e \u003cp\u003e\u003cb\u003eTUĞRUL ÖZEL, P\u003csmall\u003eH\u003c\/small\u003eD,\u003c\/b\u003e is the Director of Manufacturing Automation Research Laboratory and Associate Professor in the Department of Industrial and Systems Engineering at Rutgers University, USA. His teaching and research interests include manufacturing processes, modeling and simulation, surface integrity, precision machining, metal additive manufacturing, and laser based materials processing.\u003c\/p\u003e  \u003cp\u003e\u003cb\u003eProvides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes\u003c\/b\u003e \u003c\/p\u003e\u003cp\u003eModern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. \u003c\/p\u003e\u003cp\u003ePresented in three parts, \u003ci\u003eModern Manufacturing Processes\u003c\/i\u003e starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. \u003c\/p\u003e\u003cul\u003e \u003cli\u003eOffers a comprehensive overview of advanced materials manufacturing processes\u003c\/li\u003e \u003cli\u003eProvides practice-oriented information to help readers find the right manufacturing methods for the intended applications\u003c\/li\u003e \u003cli\u003eHighly relevant for material scientists and engineers in industry\u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003e\u003ci\u003eModern Manufacturing Processes\u003c\/i\u003e is an ideal book for practitioners and researchers in materials and mechanical engineering.\u003c\/p\u003e","brand":"Wiley","offers":[{"title":"Default Title","offer_id":47989642494181,"sku":"NP9781118071922","price":204.95,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1842\/7735\/files\/9781118071922.jpg?v=1761784928","url":"https:\/\/k12savings.com\/products\/modern-manufacturing-processes-isbn-9781118071922","provider":"K12savings","version":"1.0","type":"link"}