{"product_id":"improving-profitability-through-green-manufacturing-isbn-9781118111253","title":"Improving Profitability Through Green Manufacturing","description":"\u003cp\u003e\u003cb\u003eManufacturers can be green \u003ci\u003eand\u003c\/i\u003e highly profitable at the same time\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eProfits do not have to be sacrificed to environmental responsibility, or vice versa. Following this book's tested and proven approach, readers discover how to create and operate manufacturing facilities that are highly profitable while meeting or exceeding the environmental standards of their local community, state, and federal governments. The authors' approach is broad in scope, setting forth the roles and responsibilities of organizational functions such as marketing, product design, manufacturing technology, management, and human resources.\u003c\/p\u003e \u003cp\u003eThe book begins with an overview explaining why profitability and green manufacturing must be viewed as a single objective.\u003c\/p\u003e \u003cp\u003eNext, the book becomes a \"how to\" guide to creating and maintaining an environmentally compliant and profitable manufacturing operation, with chapters covering:\u003c\/p\u003e \u003cul\u003e \u003cli\u003eManufacturing, waste, and regeneration\u003c\/li\u003e \u003cli\u003eBuilding a decision-making model\u003c\/li\u003e \u003cli\u003eEnvironmental regulation, standards, and profitability\u003c\/li\u003e \u003cli\u003eCase studies\u003c\/li\u003e \u003cli\u003eTools used to improve manufacturing operations\u003c\/li\u003e \u003cli\u003eThe facility\u003c\/li\u003e \u003cli\u003eApplying the profitable and compliant process chart\u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003eThe final chapter is dedicated to a step-by-step approach in the application and use of the profitable and compliant process chart, a core working tool discussed in the book. In this chapter, several actual manufacturing applications, along with their worksheets, are presented to illustrate how this approach can minimize resources and waste. Armed with this comprehensive systems approach, readers will no longer view profitability and green manufacturing as two opposing goals. Instead, they'll have the tools and knowledge needed to create and maintain a manufacturing operation that is both profitable and green.\u003c\/p\u003e  \u003cp\u003ePREFACE xi\u003c\/p\u003e \u003cp\u003eACKNOWLEDGMENTS xv\u003c\/p\u003e \u003cp\u003e\u003cb\u003e1 MANUFACTURING 1\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 1\u003c\/p\u003e \u003cp\u003eManufacturing Sequence 2\u003c\/p\u003e \u003cp\u003eProduct Life Cycles—There’s More Than One 3\u003c\/p\u003e \u003cp\u003eLife Cycle Analysis 4\u003c\/p\u003e \u003cp\u003ePotential for Waste and Value Added in Manufacturing 9\u003c\/p\u003e \u003cp\u003eVertically versus Horizontally Integrated Manufacturing 11\u003c\/p\u003e \u003cp\u003eWaste and Its Unexpected Sources 13\u003c\/p\u003e \u003cp\u003eThe First Source of Waste 14\u003c\/p\u003e \u003cp\u003eThe Second Source of Waste 17\u003c\/p\u003e \u003cp\u003eThe Third Source of Waste 19\u003c\/p\u003e \u003cp\u003eA New Product—First Phase for Waste Reduction 20\u003c\/p\u003e \u003cp\u003eExisting Products—Second Phase for Waste Reduction 22\u003c\/p\u003e \u003cp\u003eRegeneration 24\u003c\/p\u003e \u003cp\u003eLife Cycle of the Manufacturing Facility 25 \u003c\/p\u003e \u003cp\u003eCreating a Classifi cation System for a Compliant and Profitable Manufacturing System 27\u003c\/p\u003e \u003cp\u003eSummary 29\u003c\/p\u003e \u003cp\u003eSelected Bibliography 31\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2 BUILDING A DECISION-MAKING MODEL 33\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 33\u003c\/p\u003e \u003cp\u003eIndustrial Production and Manufacturing 34\u003c\/p\u003e \u003cp\u003eClassifying Manufacturing Industries 38\u003c\/p\u003e \u003cp\u003eMajor Product Groups from NAICS 40\u003c\/p\u003e \u003cp\u003eMaterial Stocks 51\u003c\/p\u003e \u003cp\u003eMajor Material Families 52\u003c\/p\u003e \u003cp\u003eBasic Process Classifi cations 53\u003c\/p\u003e \u003cp\u003eForming Processes 55\u003c\/p\u003e \u003cp\u003eSeparating Processes 56\u003c\/p\u003e \u003cp\u003eJoining Processes 57\u003c\/p\u003e \u003cp\u003eConditioning Processes 58\u003c\/p\u003e \u003cp\u003eFinishing Processes 59\u003c\/p\u003e \u003cp\u003eDesign Template for Classifying Manufacturing Processes 60\u003c\/p\u003e \u003cp\u003eIt All Began in Sally’s Garden 60\u003c\/p\u003e \u003cp\u003eThe Analysis 62\u003c\/p\u003e \u003cp\u003eNext Steps 67\u003c\/p\u003e \u003cp\u003eSelected Bibliography 68\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3 ENVIRONMENTAL REGULATIONS, STANDARDS, AND PROFITABILITY 69\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 69\u003c\/p\u003e \u003cp\u003eOrganizing to Comply—The Management Foundation 71\u003c\/p\u003e \u003cp\u003eFormalizing the Management Approach—The ISO Standards 73\u003c\/p\u003e \u003cp\u003eISO 14000 Series of Standards 74\u003c\/p\u003e \u003cp\u003eOverview of Major Environmental Regulations 75\u003c\/p\u003e \u003cp\u003eClean Air Act Overview 77\u003c\/p\u003e \u003cp\u003eClean Water Act Overview 79\u003c\/p\u003e \u003cp\u003eSolid and Hazardous Waste Management Overview 81\u003c\/p\u003e \u003cp\u003eSummary—Compliance Can Mean Profits 82\u003c\/p\u003e \u003cp\u003eSelected Bibliography 84\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4 CASE STUDIES 85\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 85\u003c\/p\u003e \u003cp\u003eCase Study 1 88\u003c\/p\u003e \u003cp\u003eIntroduction 88\u003c\/p\u003e \u003cp\u003eWaste Minimization Programs 91\u003c\/p\u003e \u003cp\u003eReuse and Recycling Activities in the Office 92\u003c\/p\u003e \u003cp\u003eReduction and Reuse of Packaging 92\u003c\/p\u003e \u003cp\u003eComment 93\u003c\/p\u003e \u003cp\u003eCase Study 2 93\u003c\/p\u003e \u003cp\u003eIntroduction 93\u003c\/p\u003e \u003cp\u003eThe Study and Methods Used 94\u003c\/p\u003e \u003cp\u003eConclusion 97\u003c\/p\u003e \u003cp\u003eComment 97\u003c\/p\u003e \u003cp\u003eCase Study 3 98\u003c\/p\u003e \u003cp\u003eIntroduction 98\u003c\/p\u003e \u003cp\u003eDescription of the Manufacturing Operation 98\u003c\/p\u003e \u003cp\u003eManufacturing Operations and Sequence 99\u003c\/p\u003e \u003cp\u003eSteps Taken to Lessen the Environmental Impact of the Manufacturing Facility 102\u003c\/p\u003e \u003cp\u003eMaterial Waste Reduction 102\u003c\/p\u003e \u003cp\u003eResource Reduction 103\u003c\/p\u003e \u003cp\u003eMethods the Company Uses to Identify and Make Improvements 104\u003c\/p\u003e \u003cp\u003eSummary 105\u003c\/p\u003e \u003cp\u003eComment 106\u003c\/p\u003e \u003cp\u003eCase Study 4 106\u003c\/p\u003e \u003cp\u003eIntroduction 107\u003c\/p\u003e \u003cp\u003eManufacturing Operations and Sequence 109\u003c\/p\u003e \u003cp\u003eSteps Taken to Lessen the Environmental Impact of the Facility 111\u003c\/p\u003e \u003cp\u003eMethods Used to Make Improvements 112\u003c\/p\u003e \u003cp\u003eExamples of Waste Reduction 114\u003c\/p\u003e \u003cp\u003eComment 115\u003c\/p\u003e \u003cp\u003eCase Study 5 115\u003c\/p\u003e \u003cp\u003eIntroduction 115\u003c\/p\u003e \u003cp\u003eSingapore Packaging Agreement 117\u003c\/p\u003e \u003cp\u003eThe “Three Rs” Approach to Solid Waste Minimization 118\u003c\/p\u003e \u003cp\u003eComment 120\u003c\/p\u003e \u003cp\u003eConclusion 120\u003c\/p\u003e \u003cp\u003eSelected Bibliography 121\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5 AN OVERVIEW OF TOOLS USED TO IMPROVE MANUFACTURING OPERATIONS 123\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 123\u003c\/p\u003e \u003cp\u003eWaste Reduction: The Profi table and Compliant Process Chart—A Collaborative Tool for Both Groups and All Functions 128\u003c\/p\u003e \u003cp\u003eTraining and Development 129\u003c\/p\u003e \u003cp\u003eOperator Self-Control 129\u003c\/p\u003e \u003cp\u003eCulture Change 130\u003c\/p\u003e \u003cp\u003eManufacturing Engineering and Operations 131\u003c\/p\u003e \u003cp\u003eLean Manufacturing 132\u003c\/p\u003e \u003cp\u003eKaizen 135\u003c\/p\u003e \u003cp\u003ePareto Principle 136\u003c\/p\u003e \u003cp\u003eProcess Control 136\u003c\/p\u003e \u003cp\u003eCertifi ed Management Systems 137\u003c\/p\u003e \u003cp\u003eDesign of Experiments 137\u003c\/p\u003e \u003cp\u003ePoka-Yoke 138\u003c\/p\u003e \u003cp\u003eFinding the Root Cause of a Problem 139\u003c\/p\u003e \u003cp\u003eFishbone or Ishikawa Diagram 139\u003c\/p\u003e \u003cp\u003eSituational Awareness 140\u003c\/p\u003e \u003cp\u003eProduct Design 142\u003c\/p\u003e \u003cp\u003eDesign for Assembly 142\u003c\/p\u003e \u003cp\u003eHuman Resources 143\u003c\/p\u003e \u003cp\u003eThe Life Cycle 143\u003c\/p\u003e \u003cp\u003eA Just-in-Time Workforce 144\u003c\/p\u003e \u003cp\u003eSummary 147\u003c\/p\u003e \u003cp\u003eSelected Bibliography 148\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6 THE FACILITY 149\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 149\u003c\/p\u003e \u003cp\u003eMaking a Building That Can Be Regenerated 152\u003c\/p\u003e \u003cp\u003ePlant Location 152\u003c\/p\u003e \u003cp\u003eSustainable Design 154\u003c\/p\u003e \u003cp\u003eA Sustainable Building 157\u003c\/p\u003e \u003cp\u003eConstruction Sequence 159\u003c\/p\u003e \u003cp\u003eLife Cycle and Life Cycle Cost Analysis 160\u003c\/p\u003e \u003cp\u003eCost Analysis Software 163\u003c\/p\u003e \u003cp\u003eThe eQUEST® Program 164\u003c\/p\u003e \u003cp\u003eThe eVALUator Program 164\u003c\/p\u003e \u003cp\u003eBuilding for Environmental and Economic Sustainability 166\u003c\/p\u003e \u003cp\u003eEnergy Star 167\u003c\/p\u003e \u003cp\u003eEnergy Management Program 169\u003c\/p\u003e \u003cp\u003eSteps to Establish an Energy Management Program 170\u003c\/p\u003e \u003cp\u003eInternational Standards for an Energy Management System 173\u003c\/p\u003e \u003cp\u003eLeadership in Energy and Environmental Design 174 \u003c\/p\u003e \u003cp\u003eSummary 177\u003c\/p\u003e \u003cp\u003eSelected Bibliography 178\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7 APPLYING THE PROFITABLE AND COMPLIANT PROCESS CHART 181\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIntroduction 181\u003c\/p\u003e \u003cp\u003ePCPC Worksheets 182\u003c\/p\u003e \u003cp\u003eUsing the Data Collection Worksheets 189\u003c\/p\u003e \u003cp\u003eStep 1: Material Selection 189\u003c\/p\u003e \u003cp\u003eStep 2: Process Identifi cation 190\u003c\/p\u003e \u003cp\u003eStep 3: Outsourcing Manufacturing Processes 195\u003c\/p\u003e \u003cp\u003eSummary 195\u003c\/p\u003e \u003cp\u003eIndustrial Applications of the PCPC 197\u003c\/p\u003e \u003cp\u003eApplication 1: Avionic Systems, Incorporated 198\u003c\/p\u003e \u003cp\u003eComment 198\u003c\/p\u003e \u003cp\u003eApplication 2: American Automotive Corporation 200\u003c\/p\u003e \u003cp\u003eComment 200\u003c\/p\u003e \u003cp\u003eApplication 3: NAVAC Logistics Center 202\u003c\/p\u003e \u003cp\u003eComment 202\u003c\/p\u003e \u003cp\u003eApplication 4: Custom Machine Builders 204\u003c\/p\u003e \u003cp\u003eComment 207\u003c\/p\u003e \u003cp\u003eObservations 209\u003c\/p\u003e \u003cp\u003eConstructing the Virtual PCPC 209\u003c\/p\u003e \u003cp\u003eConclusion 211\u003c\/p\u003e \u003cp\u003eSelected Bibliography 212\u003c\/p\u003e \u003cp\u003eGLOSSARY 213\u003c\/p\u003e \u003cp\u003eINDEX 223\u003c\/p\u003e \u003cp\u003e“I highly recommend the holistic and knowledge building book \u003ci\u003ehttp:\/\/www.wiley.com\/WileyCDA\/WileyTitle\/productCd-1118111257,descCd-authorInfo.html\"\u003cbr\u003e\u003cbr\u003e\u003ci\u003eImproving Profitability Through Green Manufacturing: Creating a Profitable and Environmentally Compliant Manufacturing Facility\u003c\/i\u003e\u003c\/i\u003e by David R. Hillis, Ph.D. and J. Barry DuVall, Ph.D., to any business leaders, manufacturers, design specialists, building and plant builders, public policy makers, environmental groups, practicing engineers, engineering and manufacturing students, elected officials, and anyone interested in green manufacturing who are seeking a clear and concise road map to establishing and maintaining a complete system that is profitable and environmentally sustainable. This book will change your mind forever about profit and the environment as green manufacturing works for both goals.” \u003cbr\u003e(\u003ci\u003eMoney Talks, 4 November 2012)\u003cbr\u003e\u003c\/i\u003e\u003ci\u003e\u003cbr\u003e\u003cbr\u003e\u003ci\u003eImproving Profitability Through Green Manufacturing: Creating a Profitable and Environmentally Compliant Manufacturing Facility\u003c\/i\u003e\u003c\/i\u003e by David R. Hillis, Ph.D. and J. Barry DuVall, Ph.D., to any business leaders, manufacturers, design specialists, building and plant builders, public policy makers, environmental groups, practicing engineers, engineering and manufacturing students, elected officials, and anyone interested in green manufacturing who are seeking a clear and concise road map to establishing and maintaining a complete system that is profitable and environmentally sustainable. This book will change your mind forever about profit and the environment as green manufacturing works for both goals.”  \u003cbr\u003e(\u003ci\u003eBlog Business World\u003c\/i\u003e, 4 November 2012)\u003c\/p\u003e  \u003cp\u003e\u003cb\u003eDAVID R. HILLIS, PhD,\u003c\/b\u003e has more than thirty-five years of experience in academia and private industry. Currently he is an independent consultant who works with manufacturers to maximize productivity and minimize waste. Hillis is coauthor of \u003ci\u003eManufacturing Processes: Materials, Productivity, and Lean Strategies; Manufacturing Processes: Automation, Materials, and Packaging;\u003c\/i\u003e and \u003ci\u003eWaste Reduction Strategies for Fiberglass Fabricators.\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eJ. BARRY DuVALL, PhD,\u003c\/b\u003e has more than forty years of experience in industry and academia. He is currently a full Professor in the Department of Technology Systems at East Carolina University. He has taught courses in many areas including productivity improvement, manufacturing processes and materials, digital communication, and technology management. Dr. DuVall is the author or coauthor of \u003ci\u003eContemporary Manufacturing Processes; Manufacturing Processes: Materials, Productivity, and Lean Strategies; Manufacturing Processes: Automation, Materials, and Packaging;\u003c\/i\u003e and \u003ci\u003eGetting the Message: the Technology of Communications.\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eManufacturers can be green \u003c\/b\u003e\u003cb\u003e\u003ci\u003eand\u003c\/i\u003e\u003c\/b\u003e\u003cb\u003e highly profitable at the same time\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eProfits do not have to be sacrificed to environmental responsibility, or vice versa. Following this book's tested and proven approach, readers discover how to create and operate manufacturing facilities that are highly profitable while meeting or exceeding the environmental standards of their local community, state, and federal governments. The authors' approach is broad in scope, setting forth the roles and responsibilities of organizational functions such as marketing, product design, manufacturing technology, management, and human resources.\u003c\/p\u003e \u003cp\u003eThe book begins with an overview explaining why profitability and green manufacturing must be viewed as a single objective. Next, the book becomes a \"how to\" guide to creating and maintaining an environmentally compliant and profitable manufacturing operation, with chapters covering:\u003c\/p\u003e \u003cul\u003e \u003cli\u003eManufacturing, waste, and regeneration\u003c\/li\u003e \u003cli\u003eBuilding a decision-making model\u003c\/li\u003e \u003cli\u003eEnvironmental regulation, standards, and profitability\u003c\/li\u003e \u003cli\u003eCase studies\u003c\/li\u003e \u003cli\u003eTools used to improve manufacturing operations\u003c\/li\u003e \u003cli\u003eThe facility\u003c\/li\u003e \u003cli\u003eApplying the profitable and compliant process chart\u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003eThe final chapter is dedicated to a step-by-step approach in the application and use of the profitable and compliant process chart, a core working tool discussed in the book. In this chapter, several actual manufacturing applications, along with their worksheets, are presented to illustrate how this approach can minimize resources and waste.\u003c\/p\u003e \u003cp\u003eArmed with this comprehensive systems approach, readers will no longer view profitability and green manufacturing as two opposing goals. Instead, they'll have the tools and knowledge needed to create and maintain a manufacturing operation that is both profitable and green.\u003c\/p\u003e","brand":"Wiley","offers":[{"title":"Default Title","offer_id":47989409087717,"sku":"NP9781118111253","price":73.95,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1842\/7735\/files\/9781118111253.jpg?v=1761783992","url":"https:\/\/k12savings.com\/products\/improving-profitability-through-green-manufacturing-isbn-9781118111253","provider":"K12savings","version":"1.0","type":"link"}