{"product_id":"effective-fmeas-isbn-9781118007433","title":"Effective FMEAs","description":"\u003cp\u003e\u003cb\u003eOutlines the correct procedures for doing FMEAs and how to successfully apply them in design, development, manufacturing, and service applications\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eThere are a myriad of quality and reliability tools available to corporations worldwide, but the one that shows up consistently in company after company is Failure Mode and Effects Analysis (FMEA). \u003ci\u003eEffective FMEAs\u003c\/i\u003e takes the best practices from hundreds of companies and thousands of FMEA applications and presents streamlined procedures for veteran FMEA practitioners, novices, and everyone in between.\u003c\/p\u003e \u003cp\u003eWritten from an applications viewpoint—with many examples, detailed case studies, study problems, and tips included—the book covers the most common types of FMEAs, including System FMEAs, Design FMEAs, Process FMEAs, Maintenance FMEAs, Software FMEAs, and others. It also presents chapters on Fault Tree Analysis, Design Review Based on Failure Mode (DRBFM), Reliability-Centered Maintenance (RCM), Hazard Analysis, and FMECA (which adds criticality analysis to FMEA).\u003c\/p\u003e \u003cp\u003eWith extensive study problems and a companion Solutions Manual, this book is an ideal resource for academic curricula, as well as for applications in industry. In addition, \u003ci\u003eEffective FMEAs\u003c\/i\u003e covers:\u003c\/p\u003e \u003cul\u003e \u003cli\u003e \u003cp\u003eThe basics of FMEAs and risk assessment\u003c\/p\u003e \u003c\/li\u003e \u003cli\u003e \u003cp\u003eHow to apply key factors for effective FMEAs and prevent the most common errors\u003c\/p\u003e \u003c\/li\u003e \u003cli\u003e \u003cp\u003eWhat is needed to provide excellent FMEA facilitation\u003c\/p\u003e \u003c\/li\u003e \u003cli\u003e \u003cp\u003eImplementing a \"best practice\" FMEA process\u003c\/p\u003e \u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003eEveryone wants to support the accomplishment of safe and trouble-free products and processes while generating happy and loyal customers. This book will show readers how to use FMEA to anticipate and prevent problems, reduce costs, shorten product development times, and achieve safe and highly reliable products and processes.\u003c\/p\u003e \u003cp\u003eSeries Editor’s Foreword xvii\u003c\/p\u003e \u003cp\u003eCopyrights and Permissions xix\u003c\/p\u003e \u003cp\u003eAcknowledgments xxi\u003c\/p\u003e \u003cp\u003eIntroduction xxiii\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 1 The Case for Failure Mode and Effects Analysis 1\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 1\u003c\/p\u003e \u003cp\u003e1.1 The Need for Effective FMEAs 1\u003c\/p\u003e \u003cp\u003e1.2 FMEA Application by Industry 4\u003c\/p\u003e \u003cp\u003e1.3 The Factor of 10 Rule 5\u003c\/p\u003e \u003cp\u003e1.4 FMEA Successes 6\u003c\/p\u003e \u003cp\u003e1.5 Brief History of FMEA 8\u003c\/p\u003e \u003cp\u003e1.6 FMEA Standards and Guidelines 8\u003c\/p\u003e \u003cp\u003e1.7 How to Use This Book 9\u003c\/p\u003e \u003cp\u003e1.8 Web Companion to Effective FMEAs 10\u003c\/p\u003e \u003cp\u003e1.9 End of Chapter Problems 10\u003c\/p\u003e \u003cp\u003eReferences 11\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 2 The Philosophy and Guiding Principles for Effective FMEAs 12\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 12\u003c\/p\u003e \u003cp\u003e2.1 What Is Philosophy and Why Does It Matter to FMEAs? 12\u003c\/p\u003e \u003cp\u003e2.2 Guiding Principles for Effective FMEAs 13\u003c\/p\u003e \u003cp\u003e2.3 The Role of FMEA in Design for Reliability 17\u003c\/p\u003e \u003cp\u003e2.4 You Can’t Anticipate Everything 18\u003c\/p\u003e \u003cp\u003e2.5 End of Chapter Problems 19\u003c\/p\u003e \u003cp\u003eReferences 20\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 3 Understanding the Fundamental Definitions and Concepts of FMEAs 21\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 21\u003c\/p\u003e \u003cp\u003e3.1 Definition of FMEA 21\u003c\/p\u003e \u003cp\u003e3.2 Primary Objective of FMEA 22\u003c\/p\u003e \u003cp\u003e3.3 Definition of Failure Mode Effects and Criticality Analysis 22\u003c\/p\u003e \u003cp\u003e3.4 Types of FMEAs 23\u003c\/p\u003e \u003cp\u003e3.5 FMEA Definitions and Examples 25\u003c\/p\u003e \u003cp\u003e3.6 Is It a Failure Mode, Effect, or Cause? 48\u003c\/p\u003e \u003cp\u003e3.7 FMEA Glossary 49\u003c\/p\u003e \u003cp\u003e3.8 Web Companion to Effective FMEAs 51\u003c\/p\u003e \u003cp\u003e3.9 End of Chapter Problems 51\u003c\/p\u003e \u003cp\u003eReferences 55\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 4 Selection and Timing of FMEA Projects 56\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 56\u003c\/p\u003e \u003cp\u003e4.1 Guidelines for When to Do FMEAs 56\u003c\/p\u003e \u003cp\u003e4.2 FMEA Project Selection Criteria 58\u003c\/p\u003e \u003cp\u003e4.3 Preliminary Risk Assessment 59\u003c\/p\u003e \u003cp\u003e4.4 When to Do Different Types of FMEAs 60\u003c\/p\u003e \u003cp\u003e4.5 Responsibility for FMEAs between OEMs and Suppliers 62\u003c\/p\u003e \u003cp\u003e4.6 Introducing the All-Terrain Bicycle Case Study 63\u003c\/p\u003e \u003cp\u003e4.7 End of Chapter Problems 64\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 5 How to Perform an FMEA Project: Preparation 66\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 66\u003c\/p\u003e \u003cp\u003eUse of the Bicycle Examples in the Chapter 66\u003c\/p\u003e \u003cp\u003e5.1 The Subject of FMEA Preparation 67\u003c\/p\u003e \u003cp\u003e5.2 Preparation Tasks Done Once for All FMEA Projects 67\u003c\/p\u003e \u003cp\u003e5.3 Preparation Tasks for Each New FMEA Project 78\u003c\/p\u003e \u003cp\u003e5.4 End of Chapter Problems 103\u003c\/p\u003e \u003cp\u003eReferences 106\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 6 How to Perform an FMEA Project: Procedure 107\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 107\u003c\/p\u003e \u003cp\u003eUse of the Bicycle Examples in the Chapter 107\u003c\/p\u003e \u003cp\u003e6.1 FMEA Procedure Sequence of Steps 108\u003c\/p\u003e \u003cp\u003e6.2 Basic FMEA Procedure 109\u003c\/p\u003e \u003cp\u003e6.3 FMEA Linkages 152\u003c\/p\u003e \u003cp\u003e6.4 End of Chapter Problems 158\u003c\/p\u003e \u003cp\u003eReferences 161\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 7 How to Develop and Execute Effective Risk Reduction Actions 162\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 162\u003c\/p\u003e \u003cp\u003eUse of the Bicycle Examples in the Chapter 162\u003c\/p\u003e \u003cp\u003e7.1 Prioritize Issues for Corrective Action 163\u003c\/p\u003e \u003cp\u003e7.2 Develop Effective Recommended Actions 165\u003c\/p\u003e \u003cp\u003e7.3 Action Strategies to Reduce Risk 166\u003c\/p\u003e \u003cp\u003e7.4 Examples of Recommended Actions 176\u003c\/p\u003e \u003cp\u003e7.5 FMEA Execution Enablers 176\u003c\/p\u003e \u003cp\u003e7.6 The Essence of Execution 182\u003c\/p\u003e \u003cp\u003e7.7 Documenting Actions Taken 182\u003c\/p\u003e \u003cp\u003e7.8 Ensuring Risk Is Reduced to an Acceptable Level 183\u003c\/p\u003e \u003cp\u003e7.9 End of Chapter Problems 183\u003c\/p\u003e \u003cp\u003eReferences 186\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 8 Case Studies 187\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 187\u003c\/p\u003e \u003cp\u003e8.1 Case Study: Shock Absorber Assembly 188\u003c\/p\u003e \u003cp\u003e8.2 Case Study: Strudel Pastry Manufacturing 190\u003c\/p\u003e \u003cp\u003e8.3 Case Study: Motorola Solutions “Press-to-Talk” Feature 193\u003c\/p\u003e \u003cp\u003e8.4 Case Study: Flashlight 200\u003c\/p\u003e \u003cp\u003e8.5 Case Study: DC-10 Cargo Door Failure 200\u003c\/p\u003e \u003cp\u003e8.6 Case Study: Space Shuttle Challenger O-Ring Failure 204\u003c\/p\u003e \u003cp\u003e8.7 Case Study: Projector Lamp 206\u003c\/p\u003e \u003cp\u003e8.8 Case Study: All-Terrain Bicycle 206\u003c\/p\u003e \u003cp\u003e8.9 Case Study: Resin Lever 213\u003c\/p\u003e \u003cp\u003e8.10 Case Study: Power Steering 217\u003c\/p\u003e \u003cp\u003e8.11 Other Case Studies and Examples 217\u003c\/p\u003e \u003cp\u003e8.12 Web Companion to Effective FMEAs 221\u003c\/p\u003e \u003cp\u003e8.13 End of Chapter Problems 221\u003c\/p\u003e \u003cp\u003eReferences 224\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 9 Lessons Learned for Effective FMEAs 226\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 226\u003c\/p\u003e \u003cp\u003e9.1 The Most Common FMEA Mistakes: How to Avoid Them and Audit Them 226\u003c\/p\u003e \u003cp\u003e9.2 Summary of FMEA Quality Objectives 235\u003c\/p\u003e \u003cp\u003e9.3 FMEA Quality Audit Procedure 235\u003c\/p\u003e \u003cp\u003e9.4 End of Chapter Problems 236\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 10 How to Facilitate Successful FMEA Projects 241\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 241\u003c\/p\u003e \u003cp\u003e10.1 FMEA Facilitation 241\u003c\/p\u003e \u003cp\u003e10.2 Effective Meetings 242\u003c\/p\u003e \u003cp\u003e10.3 Primary FMEA Facilitation Skills 243\u003c\/p\u003e \u003cp\u003e10.4 Unleashing Team Creativity 252\u003c\/p\u003e \u003cp\u003e10.5 FMEA Facilitation Roles and Responsibilities 255\u003c\/p\u003e \u003cp\u003e10.6 How to Reduce FMEA In-Meeting Time 261\u003c\/p\u003e \u003cp\u003e10.7 Difficulty Getting Consensus on Competing Ideas 261\u003c\/p\u003e \u003cp\u003e10.8 End of Chapter Problems 263\u003c\/p\u003e \u003cp\u003eReferences 265\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 11 Implementing an Effective Company-Wide FMEA Process 266\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 266\u003c\/p\u003e \u003cp\u003e11.1 What is a Company-Wide FMEA Process and Why is it Important? 266\u003c\/p\u003e \u003cp\u003e11.2 Management Roles and Responsibilities 267\u003c\/p\u003e \u003cp\u003e11.3 Effective FMEA Process 268\u003c\/p\u003e \u003cp\u003e11.4 Lessons Learned in Implementing a Company-Wide FMEA Process 279\u003c\/p\u003e \u003cp\u003e11.5 Company Climate for Sharing Failure Information 281\u003c\/p\u003e \u003cp\u003e11.6 End of Chapter Problems 282\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 12 Failure Mode Effects and Criticality Analysis (FMECA) 285\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 285\u003c\/p\u003e \u003cp\u003e12.1 Introduction to FMECA 285\u003c\/p\u003e \u003cp\u003e12.2 When to Use FMECA 286\u003c\/p\u003e \u003cp\u003e12.3 Brief History of FMECA 286\u003c\/p\u003e \u003cp\u003e12.4 Types of FMECA 287\u003c\/p\u003e \u003cp\u003e12.5 Quantitative Criticality Analysis 287\u003c\/p\u003e \u003cp\u003e12.6 Qualitative Criticality Analysis 289\u003c\/p\u003e \u003cp\u003e12.7 FMECA Criticality Matrix 292\u003c\/p\u003e \u003cp\u003e12.8 FMECA Worksheet 292\u003c\/p\u003e \u003cp\u003e12.9 Summary Output of FMECA 292\u003c\/p\u003e \u003cp\u003e12.10 End of Chapter Problems 294\u003c\/p\u003e \u003cp\u003eReferences 296\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 13 Introduction to Design Review Based on Failure Mode (DRBFM) 297\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 297\u003c\/p\u003e \u003cp\u003e13.1 What Is DRBFM? 297\u003c\/p\u003e \u003cp\u003e13.2 Change Point Analysis 300\u003c\/p\u003e \u003cp\u003e13.3 Conducting DRBFM Projects 302\u003c\/p\u003e \u003cp\u003e13.4 How DRBFM Integrates with FMEA 304\u003c\/p\u003e \u003cp\u003e13.5 DRBFM Worksheet 304\u003c\/p\u003e \u003cp\u003e13.6 DRBFM Examples and Case Studies 304\u003c\/p\u003e \u003cp\u003e13.7 Design Review Based on Test Results 309\u003c\/p\u003e \u003cp\u003e13.8 DRBFM Glossary 311\u003c\/p\u003e \u003cp\u003e13.9 DRBFM Resources for Further Study 312\u003c\/p\u003e \u003cp\u003e13.10 End of Chapter Problems 313\u003c\/p\u003e \u003cp\u003eReferences 315\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 14 Introduction to Fault Tree Analysis (FTA) 316\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 316\u003c\/p\u003e \u003cp\u003e14.1 What Is Fault Tree Analysis? 316\u003c\/p\u003e \u003cp\u003e14.2 FTA and FMEA 317\u003c\/p\u003e \u003cp\u003e14.3 Brief History of FTA 318\u003c\/p\u003e \u003cp\u003e14.4 Models 318\u003c\/p\u003e \u003cp\u003e14.5 Events and Gates 318\u003c\/p\u003e \u003cp\u003e14.6 FTA Example 319\u003c\/p\u003e \u003cp\u003e14.7 FTA Glossary 320\u003c\/p\u003e \u003cp\u003e14.8 FTA Procedure 323\u003c\/p\u003e \u003cp\u003e14.9 FTA Handbooks and Standards 324\u003c\/p\u003e \u003cp\u003e14.10 Use of FTA on Software 324\u003c\/p\u003e \u003cp\u003e14.11 FTA Benefits and Limitations 324\u003c\/p\u003e \u003cp\u003e14.12 End of Chapter Problems 326\u003c\/p\u003e \u003cp\u003eReferences 327\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 15 Other FMEA Applications 328\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 328\u003c\/p\u003e \u003cp\u003e15.1 Reliability-Centered Maintenance 328\u003c\/p\u003e \u003cp\u003e15.2 Hazard Analysis 340\u003c\/p\u003e \u003cp\u003e15.3 Concept FMEA 347\u003c\/p\u003e \u003cp\u003e15.4 Software FMEA 348\u003c\/p\u003e \u003cp\u003e15.5 Failure Modes, Mechanisms, and Effects Analysis 356\u003c\/p\u003e \u003cp\u003e15.6 Failure Modes, Effects, and Diagnostic Analysis 358\u003c\/p\u003e \u003cp\u003e15.7 End of Chapter Problems 361\u003c\/p\u003e \u003cp\u003eReferences 363\u003c\/p\u003e \u003cp\u003e\u003cb\u003eChapter 16 Selecting the Right FMEA Software 365\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eIn This Chapter 365\u003c\/p\u003e \u003cp\u003e16.1 Characteristics of Excellent FMEA Software 365\u003c\/p\u003e \u003cp\u003e16.2 Why Not Just Use Spreadsheet Software? 368\u003c\/p\u003e \u003cp\u003e16.3 Advantages of Relational Database 368\u003c\/p\u003e \u003cp\u003e16.4 Using the Criteria for Selecting Relational Database Software 369\u003c\/p\u003e \u003cp\u003e16.5 End of Chapter Problems 369\u003c\/p\u003e \u003cp\u003eReference 370\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendices 371\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eAppendix A FMEA Scales 371\u003c\/p\u003e \u003cp\u003eAppendix B FMEA Worksheet Forms 376\u003c\/p\u003e \u003cp\u003eB.1 Design FMEA Worksheet Forms 377\u003c\/p\u003e \u003cp\u003eB.2 Process FMEA Worksheet Forms 382\u003c\/p\u003e \u003cp\u003eAppendix C All-Terrain Bicycle Documents 388\u003c\/p\u003e \u003cp\u003eAppendix D Lists and Checklists 392\u003c\/p\u003e \u003cp\u003eD.1 FMEA Preparation Checklists 392\u003c\/p\u003e \u003cp\u003eChecklist 393\u003c\/p\u003e \u003cp\u003eD.2 Lists of Failure Mechanisms (excerpts from book) 396\u003c\/p\u003e \u003cp\u003eD.3 FMEA Quality Objectives 399\u003c\/p\u003e \u003cp\u003eD.4 FMEA Facilitation Checklists 400\u003c\/p\u003e \u003cp\u003eD.5 FMEA Action Strategy Checklist 405\u003c\/p\u003e \u003cp\u003eD.6 FMEA Quality Audit Procedure 409\u003c\/p\u003e \u003cp\u003eD.7 FMEA Quality Survey Form 413\u003c\/p\u003e \u003cp\u003eAppendix E FMEA Glossary 414\u003c\/p\u003e \u003cp\u003eReferences 418\u003c\/p\u003e \u003cp\u003eIndex 419\u003c\/p\u003e   \u003cp\u003e\u003cb\u003eCARL S. CARLSON\u003c\/b\u003e is a consultant and instructor in the areas of FMEA, reliability program planning, and other reliability engineering disciplines. He also currently supports clients of ReliaSoft Corporation. He has thirty years' experience in reliability testing, engineering, and management positions, including manager of product reliability at General Motors. He co-chaired the cross-industry team that developed the commercial FMEA standard (SAE J1739, 2002 version) and was a past member of the Reliability and Maintainability Symposium (RAMS) Advisory Board. He holds a BS in mechanical engineering from the University of Michigan and is a Certified Reliability Engineer. \t  \t \u003c\/p\u003e\u003cp\u003e\u003cb\u003eOutlines the correct procedures for doing FMEAs and how to successfully apply them in design, development, manufacturing, and service applications\u003c\/b\u003e   \u003c\/p\u003e\u003cp\u003eThere are a myriad of quality and reliability tools available to corporations worldwide, but the one that shows up consistently in company after company is Failure Mode and Effects Analysis (FMEA). Effective FMEAs takes the best practices from hundreds of companies and thousands of FMEA applications and presents streamlined procedures for veteran FMEA practitioners, novices, and everyone in between.  \u003c\/p\u003e\u003cp\u003eWritten from an applications viewpoint—with many examples, detailed case studies, study problems, and tips included—the book covers the most common types of FMEAs, including System FMEAs, Design FMEAs, Process FMEAs, Maintenance FMEAs, Software FMEAs, and others. It also presents chapters on Fault Tree Analysis, Design Review Based on Failure Mode (DRBFM), Reliability-Centered Maintenance (RCM), Hazard Analysis, and FMECA (which adds criticality analysis to FMEA).  \u003c\/p\u003e\u003cp\u003eWith extensive study problems and a companion Solutions Manual, this book is an ideal resource for academic curricula, as well as for applications in industry. In addition, Effective FMEAs covers: \u003c\/p\u003e\u003cul\u003e \u003cli\u003eThe basics of FMEAs and risk assessment\u003c\/li\u003e  \u003cli\u003eHow to apply key factors for effective FMEAs and prevent the most common errors\u003c\/li\u003e  \u003cli\u003eWhat is needed to provide excellent FMEA facilitation\u003c\/li\u003e  \u003cli\u003eImplementing a \"best practice\" FMEA process\u003c\/li\u003e \u003c\/ul\u003e \u003cp\u003eEveryone wants to support the accomplishment of safe and trouble-free products and processes while generating happy and loyal customers. This book will show readers how to use FMEA to anticipate and prevent problems, reduce costs, shorten product development times, and achieve safe and highly reliable products and processes.\u003c\/p\u003e","brand":"Wiley","offers":[{"title":"Default Title","offer_id":47989106540773,"sku":"NP9781118007433","price":142.95,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1842\/7735\/files\/9781118007433.jpg?v=1761782820","url":"https:\/\/k12savings.com\/products\/effective-fmeas-isbn-9781118007433","provider":"K12savings","version":"1.0","type":"link"}