{"product_id":"practical-process-design-for-chemical-engineers-isbn-9781394203840","title":"Practical Process Design for Chemical Engineers","description":"\u003cp\u003e\u003cb\u003eIn-depth and practical textbook resource on chemical engineering processes, ranging from fundamentals to advanced aspects\u003c\/b\u003e \u003c\/p\u003e\u003cp\u003e\u003ci\u003ePractical Process Design for Chemical Engineers\u003c\/i\u003e presents an extensive overview of the fundamental and advanced aspects of chemical engineering processes. Spanning 20 chapters, the book delves into various processes, equipment, and methodologies essential for modern chemical engineering, from basic principles to specific applications such as reactors, separations, and process integration. \u003c\/p\u003e\u003cp\u003eEach chapter systematically covers both theoretical concepts and practical applications, emphasizing process design, operational efficiency, environmental considerations, and safety. The book aims to equip chemical engineers with a robust toolkit for tackling diverse challenges in the industry, emphasizing innovation, sustainability, and the integration of new technologies. \u003c\/p\u003e\u003cp\u003eUnlike conventional texts that often focus primarily on established methods and theoretical fundamentals, this book actively explores innovative technologies and strategies to enhance efficiency and minimize environmental impact. Additionally, the book places significant emphasis on practical experience and real-world applications, imbuing readers not only with theoretical knowledge but also with practical skills and an understanding of industry trends. \u003c\/p\u003e\u003cp\u003eThe book covers: \u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eCreativity, choice, and decision-making in chemical engineering, emphasizing the artistic and imaginative aspects of process design\u003c\/li\u003e\n\u003cli\u003eSolids processes such as size reduction, granulation, particle measurement and classification, and the conveyance of solids\u003c\/li\u003e\n\u003cli\u003ePrinciples and methods employed to mix diverse materials such as miscible and immiscible liquids, gases with liquids, and solids with liquids or gases\u003c\/li\u003e\n\u003cli\u003eCritical aspects of heat exchange in chemical processes, focusing on the heating, cooling, and phase changes of various substances\u003c\/li\u003e\n\u003cli\u003eEstimation of process engineering hours\u003c\/li\u003e\n\u003c\/ul\u003e \u003cp\u003eWith detailed discussions on process intensification and the latest developments in solvent and reactor technologies, and a focus on modern, sustainable practices alongside traditional engineering concepts, this book serves as a vital resource for students and professionals seeking to polish and hone their knowledge and practice in chemical engineering design. \u003c\/p\u003e\u003cp\u003ePreface xiv\u003c\/p\u003e \u003cp\u003eTo Keith: Dedication and Foreword xv\u003c\/p\u003e \u003cp\u003eAcknowledgments xvii\u003c\/p\u003e \u003cp\u003e\u003cb\u003e1 A Plan for Process Design 1\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e1.1 Principles of Process Design 1\u003c\/p\u003e \u003cp\u003e1.2 Operations and Equipment 2\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2 Documentation and Communication 5\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e2.1 Basic Data 6\u003c\/p\u003e \u003cp\u003e2.2 Process Flow Diagram (PFD) 6\u003c\/p\u003e \u003cp\u003e2.3 Equipment List 9\u003c\/p\u003e \u003cp\u003e2.4 Piping and Instrumentation Diagram (P\u0026amp;ID) 9\u003c\/p\u003e \u003cp\u003e2.5 Equipment Data Sheets 12\u003c\/p\u003e \u003cp\u003e2.6 Monitoring and Control Data Sheets 12\u003c\/p\u003e \u003cp\u003e2.7 Functional Specification for Distributed Control System (DCS) 12\u003c\/p\u003e \u003cp\u003e2.8 Scope of Work 12\u003c\/p\u003e \u003cp\u003e2.9 Notes from Process Hazard Reviews 13\u003c\/p\u003e \u003cp\u003e2.10 Input to Applications for Environmental Approval 13\u003c\/p\u003e \u003cp\u003e2.11 Operating Instructions 13\u003c\/p\u003e \u003cp\u003e2.12 Maintenance Instructions 13\u003c\/p\u003e \u003cp\u003e2.13 Record of Design Calculations 14\u003c\/p\u003e \u003cp\u003e2.14 People Communications 14\u003c\/p\u003e \u003cp\u003eReferences 14\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3 Introduction to Synthesis 17\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e3.1 Economic Basis of Synthesis 18\u003c\/p\u003e \u003cp\u003e3.2 The Rate Concept 19\u003c\/p\u003e \u003cp\u003e3.3 Achieving Driving Force: Some Patterns in Single-Stream Processes 22\u003c\/p\u003e \u003cp\u003e3.4 Achieving Driving Force: Some Patterns in Two-Stream Processes 27\u003c\/p\u003e \u003cp\u003e3.5 Summary of Synthesis 31\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4 Experimentation and Modeling in Support of Design 33\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e4.1 A Systematic Review of Process Design 33\u003c\/p\u003e \u003cp\u003e4.2 Pilot Plants and Scale-up 39\u003c\/p\u003e \u003cp\u003e4.3 Mathematical Modeling 43\u003c\/p\u003e \u003cp\u003eReferences 45\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5 Operating Problems: Solution by Design 47\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e5.1 Buildup of Extraneous Substances 47\u003c\/p\u003e \u003cp\u003e5.2 Corrosion 48\u003c\/p\u003e \u003cp\u003e5.3 Erosion and Cavitation 49\u003c\/p\u003e \u003cp\u003e5.4 Flashing and Phase Separation 50\u003c\/p\u003e \u003cp\u003e5.5 Excessive Foaming and Entrainment 50\u003c\/p\u003e \u003cp\u003e5.6 Interaction Between Units 51\u003c\/p\u003e \u003cp\u003e5.7 Liquid Hammer and Vibrations 52\u003c\/p\u003e \u003cp\u003e5.8 Restrictions in Piping Systems 53\u003c\/p\u003e \u003cp\u003e5.9 Scaling and Fouling 54\u003c\/p\u003e \u003cp\u003e5.10 Static Buildup 54\u003c\/p\u003e \u003cp\u003eReferences 55\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6 Process Monitoring and Control 57\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e6.1 Options for Measurement of Control Variables (CVs) 57\u003c\/p\u003e \u003cp\u003e6.2 Combinations of Controllers for Specific Purposes 67\u003c\/p\u003e \u003cp\u003e6.3 Causes of Non-Optimum Control 71\u003c\/p\u003e \u003cp\u003e6.4 Programmable Controllers and Distributed Control Systems 74\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7 Design for Safety and Health 77\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e7.1 Identification of Safety and Health Hazards 77\u003c\/p\u003e \u003cp\u003e7.2 Process Design for Hazard Control: Equipment 79\u003c\/p\u003e \u003cp\u003e7.3 Process Design for Hazard Control: Instrumentation 81\u003c\/p\u003e \u003cp\u003e7.4 Process Reviews for Safety and Health 83\u003c\/p\u003e \u003cp\u003e7.5 Training and Operating Procedures (PSM #3, #2) 85\u003c\/p\u003e \u003cp\u003e7.6 Pre-Startup Safety and Health Review 86\u003c\/p\u003e \u003cp\u003eReferences 86\u003c\/p\u003e \u003cp\u003e\u003cb\u003e8 Protecting the Environment 87\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e8.1 Consumption 88\u003c\/p\u003e \u003cp\u003e8.2 Emission of Waste 92\u003c\/p\u003e \u003cp\u003eReferences 103\u003c\/p\u003e \u003cp\u003e\u003cb\u003e9 Capital Cost Estimating and Economic Analysis 109\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e9.1 What Is an Estimate 109\u003c\/p\u003e \u003cp\u003e9.2 Why Estimate 110\u003c\/p\u003e \u003cp\u003e9.3 The What and Why of Economic Analysis 110\u003c\/p\u003e \u003cp\u003e9.4 A Process Engineer’s Role in Estimating 111\u003c\/p\u003e \u003cp\u003e9.5 Estimate Types and Methods 111\u003c\/p\u003e \u003cp\u003e9.6 Detailed Capital Cost Estimates and Design\/Build Projects 120\u003c\/p\u003e \u003cp\u003e9.7 Hybrid Capital Cost Estimates 121\u003c\/p\u003e \u003cp\u003e9.8 Estimate Summaries and Additional Factors 122\u003c\/p\u003e \u003cp\u003e9.9 Economic Analysis 126\u003c\/p\u003e \u003cp\u003e9.10 Risk Analysis of Project Economics 131\u003c\/p\u003e \u003cp\u003eReferences 136\u003c\/p\u003e \u003cp\u003e\u003cb\u003e10 Project Management 139\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e10.1 Introduction 139\u003c\/p\u003e \u003cp\u003e10.2 Comparison of Academic Versus Industry Project Environments 139\u003c\/p\u003e \u003cp\u003e10.3 The Core Principles of Project Management 140\u003c\/p\u003e \u003cp\u003e10.4 Phases of a Project 140\u003c\/p\u003e \u003cp\u003e10.5 Business Phases of a Project 147\u003c\/p\u003e \u003cp\u003e10.6 Engineering Project Phases 148\u003c\/p\u003e \u003cp\u003e10.7 Project Initiation: Project Charter and Project Business Objectives 149\u003c\/p\u003e \u003cp\u003e10.8 Project Initiation for Chemical Engineering Projects 150\u003c\/p\u003e \u003cp\u003e10.9 Chemical Engineering Project Planning 151\u003c\/p\u003e \u003cp\u003eReferences 163\u003c\/p\u003e \u003cp\u003e\u003cb\u003e11 Storage and Bulk Transport 165\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e11.1 Choose the Phase of the Material to be Stored 165\u003c\/p\u003e \u003cp\u003e11.2 Choose the Volume of Storage Required 165\u003c\/p\u003e \u003cp\u003e11.3 Choose a Design Pressure 166\u003c\/p\u003e \u003cp\u003e11.4 Selecting a Tank Type 168\u003c\/p\u003e \u003cp\u003e11.5 Storage of Gases 168\u003c\/p\u003e \u003cp\u003e11.6 Storage of Liquids 169\u003c\/p\u003e \u003cp\u003e11.7 Solid Storage 174\u003c\/p\u003e \u003cp\u003e11.8 Bulk Shipping 174\u003c\/p\u003e \u003cp\u003eReferences 177\u003c\/p\u003e \u003cp\u003e\u003cb\u003e12 In-Plant Transfer of Liquids and Liquid Mixtures with Gases and Solids 181\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e12.1 Flow of Liquids in Single Phase: Newtonian and Non-Newtonian 181\u003c\/p\u003e \u003cp\u003e12.2 Two-Phase Flows 185\u003c\/p\u003e \u003cp\u003e12.3 Liquid Movers – Dynamic 194\u003c\/p\u003e \u003cp\u003e12.4 Liquid Movers – Positive Displacement and Other Pumps 201\u003c\/p\u003e \u003cp\u003e12.5 Ancillary Equipment 205\u003c\/p\u003e \u003cp\u003eReferences 211\u003c\/p\u003e \u003cp\u003e\u003cb\u003e13 Transfer of Gases: Compression and Vacuum 217\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e13.1 Compressible Flow 217\u003c\/p\u003e \u003cp\u003e13.2 Gas Movers – General 221\u003c\/p\u003e \u003cp\u003e13.3 Fans 222\u003c\/p\u003e \u003cp\u003e13.4 Blowers 228\u003c\/p\u003e \u003cp\u003e13.5 Compressors – Mechanical 230\u003c\/p\u003e \u003cp\u003e13.6 Ejectors 235\u003c\/p\u003e \u003cp\u003e13.7 Thermodynamics of Gas Compression 238\u003c\/p\u003e \u003cp\u003eReferences 240\u003c\/p\u003e \u003cp\u003e\u003cb\u003e14 Formation and In-Plant Transfer of Solids 243\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e14.1 Solid’s Size Reduction 243\u003c\/p\u003e \u003cp\u003e14.2 Cutting Mills 245\u003c\/p\u003e \u003cp\u003e14.3 Formation of Granules 248\u003c\/p\u003e \u003cp\u003e14.4 Measurement and Classification 251\u003c\/p\u003e \u003cp\u003e14.5 In-Plant Transfer of Solids 252\u003c\/p\u003e \u003cp\u003e14.6 In-Transit Storage 257\u003c\/p\u003e \u003cp\u003e14.7 Solids Feeding 259\u003c\/p\u003e \u003cp\u003eReferences 260\u003c\/p\u003e \u003cp\u003e\u003cb\u003e15 Heating, Cooling, and Change of Phase 263\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e15.1 Process Substances and Their Thermal Modifications 263\u003c\/p\u003e \u003cp\u003e15.2 Heat Transfer Media 269\u003c\/p\u003e \u003cp\u003e15.3 Insulation, Tracing, and Fouling 271\u003c\/p\u003e \u003cp\u003e15.4 Shell-and-tube Heat Exchangers 271\u003c\/p\u003e \u003cp\u003e15.5 Plate-and-frame and Other Heat Exchangers 272\u003c\/p\u003e \u003cp\u003e15.6 Modeling, Control, and Design Tools 272\u003c\/p\u003e \u003cp\u003e15.7 Thermal Integration and Pinch Technology 273\u003c\/p\u003e \u003cp\u003eReferences 278\u003c\/p\u003e \u003cp\u003e\u003cb\u003e16 Mixing and Agitation 283\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e16.1 Mixing or Blending of Miscible Liquids 283\u003c\/p\u003e \u003cp\u003e16.2 Blending Calculation 287\u003c\/p\u003e \u003cp\u003e16.3 Immiscible Liquids 291\u003c\/p\u003e \u003cp\u003e16.4 Gas and Liquid 293\u003c\/p\u003e \u003cp\u003e16.5 Solid Particles in Liquid 295\u003c\/p\u003e \u003cp\u003e16.6 Solid Particles with Solid Particles 298\u003c\/p\u003e \u003cp\u003e16.7 Solid Particles and Gas 299\u003c\/p\u003e \u003cp\u003eReferences 300\u003c\/p\u003e \u003cp\u003e\u003cb\u003e17 Mechanical Separations 303\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e17.1 Liquid–Liquid Separations 303\u003c\/p\u003e \u003cp\u003e17.2 Solid–Solid Separations 306\u003c\/p\u003e \u003cp\u003e17.3 Gas–Liquid Separations 309\u003c\/p\u003e \u003cp\u003e17.4 Gas–Solid Separations 312\u003c\/p\u003e \u003cp\u003e17.5 Liquid–Solid Separations 314\u003c\/p\u003e \u003cp\u003eReferences 319\u003c\/p\u003e \u003cp\u003e\u003cb\u003e18 Molecular Separations 323\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e18.1 Separation of Permanent Gases 323\u003c\/p\u003e \u003cp\u003e18.2 Separation of Gas–Vapor Mixtures 326\u003c\/p\u003e \u003cp\u003e18.3 Separation of Vapor Mixtures 327\u003c\/p\u003e \u003cp\u003e18.4 Separation of Liquid Mixtures 328\u003c\/p\u003e \u003cp\u003e18.5 Separation of Liquid Solutions from Dissolved Solids 331\u003c\/p\u003e \u003cp\u003e18.6 Separations: Solid–Solid, Dissolved Fluids from Solid 334\u003c\/p\u003e \u003cp\u003eReferences 335\u003c\/p\u003e \u003cp\u003e\u003cb\u003e19 Chemical Reactions 341\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e19.1 Gas-Phase Reactions 342\u003c\/p\u003e \u003cp\u003e19.2 Liquid-Phase Reactions 344\u003c\/p\u003e \u003cp\u003e19.3 Gas–Liquid Reactions 349\u003c\/p\u003e \u003cp\u003e19.4 Reaction of Immiscible Liquids 350\u003c\/p\u003e \u003cp\u003e19.5 Fluid–Solid Reactions, Non-Catalytic 350\u003c\/p\u003e \u003cp\u003e19.6 Solid-Catalyzed Reactions 351\u003c\/p\u003e \u003cp\u003e19.7 Bio-Reactions 352\u003c\/p\u003e \u003cp\u003eReferences 355\u003c\/p\u003e \u003cp\u003e\u003cb\u003e20 Process Intensification and Integration 359\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e20.1 Mixing and Comminution 359\u003c\/p\u003e \u003cp\u003e20.2 Enhanced Energy 361\u003c\/p\u003e \u003cp\u003e20.3 Solvent Development 364\u003c\/p\u003e \u003cp\u003e20.4 Novel Reactors 367\u003c\/p\u003e \u003cp\u003e20.5 Combined Operations 369\u003c\/p\u003e \u003cp\u003eReferences 370\u003c\/p\u003e \u003cp\u003eIndex 373\u003c\/p\u003e  \u003cp\u003e\u003cb\u003eKeith Marchildon P. Eng, PhD,\u003c\/b\u003e was an engineer who made important and lasting contributions to Chemical Engineering in Canada. He pioneered the development of a number of chemical engineering refresher courses that have been offered outside of DuPont, locally and nationally, and was the author of several design handbook chapters published by Wiley. Keith served on the CCPE task force that defined the essential elements of the core knowledge of the Chemical Engineering Discipline that is used in assessing credentials of foreign-trained engineers. \u003c\/p\u003e\u003cp\u003e\u003cb\u003eDavid Mody, P. Eng.\u003c\/b\u003e brings a broad experience to the book through his industrial and academic experience. He worked as a design engineer with Fluor Corporation for 17 years in the Fluor\/ DuPont corporate alliance group, followed by 13 years as the final year design instructor of Chemical Engineering at Queen’s University at Kingston.   \u003c\/p\u003e\u003cp\u003e\u003cb\u003eIn-depth and practical textbook resource on chemical engineering processes, ranging from fundamentals to advanced aspects\u003c\/b\u003e \u003c\/p\u003e\u003cp\u003e\u003ci\u003ePractical Process Design for Chemical Engineers\u003c\/i\u003e presents an extensive overview of the fundamental and advanced aspects of chemical engineering processes. Spanning 20 chapters, the book delves into various processes, equipment, and methodologies essential for modern chemical engineering, from basic principles to specific applications such as reactors, separations, and process integration. \u003c\/p\u003e\u003cp\u003eEach chapter systematically covers both theoretical concepts and practical applications, emphasizing process design, operational efficiency, environmental considerations, and safety. The book aims to equip chemical engineers with a robust toolkit for tackling diverse challenges in the industry, emphasizing innovation, sustainability, and the integration of new technologies. \u003c\/p\u003e\u003cp\u003eUnlike conventional texts that often focus primarily on established methods and theoretical fundamentals, this book actively explores innovative technologies and strategies to enhance efficiency and minimize environmental impact. Additionally, the book places significant emphasis on practical experience and real-world applications, imbuing readers not only with theoretical knowledge but also with practical skills and an understanding of industry trends. \u003c\/p\u003e\u003cp\u003eThe book covers: \u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eCreativity, choice, and decision-making in chemical engineering, emphasizing the artistic and imaginative aspects of process design\u003c\/li\u003e\n\u003cli\u003eSolids processes such as size reduction, granulation, particle measurement and classification, and the conveyance of solids\u003c\/li\u003e\n\u003cli\u003ePrinciples and methods employed to mix diverse materials such as miscible and immiscible liquids, gases with liquids, and solids with liquids or gases\u003c\/li\u003e\n\u003cli\u003eCritical aspects of heat exchange in chemical processes, focusing on the heating, cooling, and phase changes of various substances\u003c\/li\u003e\n\u003cli\u003eEstimation of process engineering hours\u003c\/li\u003e\n\u003c\/ul\u003e \u003cp\u003eWith detailed discussions on process intensification and the latest developments in solvent and reactor technologies, and a focus on modern, sustainable practices alongside traditional engineering concepts, this book serves as a vital resource for students and professionals seeking to polish and hone their knowledge and practice in chemical engineering design.\u003c\/p\u003e","brand":"Wiley","offers":[{"title":"Default Title","offer_id":47989835235557,"sku":"NP9781394203840","price":155.0,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1842\/7735\/files\/9781394203840.jpg?v=1761785623","url":"https:\/\/k12savings.com\/es\/products\/practical-process-design-for-chemical-engineers-isbn-9781394203840","provider":"K12savings","version":"1.0","type":"link"}